Automatic Hot Mounting Presses
After cutting the specimen, the next step is mounting, which serves a dual purpose. Mounting makes it easier to handle small or irregularly shaped specimens and provides protection for delicate materials, thin layers, or coatings during preparation. Moreover, it ensures optimal edge retention, resulting in uniformly sized specimens that are easy to manage in automatic holders for subsequent preparation stages. In hot mounting, the specimen is mounted using heat and pressure with a specialized hot mounting press.
All ECOPRESS models operate with electrohydraulic precision, eliminating the need for air. Sample ejection is not only swift but also exceptionally smooth. Housed in an ergonomically designed ABS cabinet, all hydraulic components guarantee optimal functionality. For added convenience, ECOPRESS 102/202 comes with preprogrammed molding sequences that are factory-set. Just place your sample in the mold, select the program number for your application, and press the "Start" button. ECOPRESS takes care of the rest! The fully automatic program sequence, triggered by the start key, runs with preselected parameters for pressure, heating, and cooling. A complete cool mount is achieved in just 7 to 9 minutes. If needed, parameters can be modified seamlessly during the mounting process. Moreover, ECOPRESS 102/202 allows storage of up to 99 operator-created programs, enhancing flexibility and customization. The user-friendly touch screen LCD prominently displays program data and instructions, ensuring an efficient and streamlined user experience.
The advanced heater/cooler unit, located in the upper section of ECOPRESS, has a powerful 1650 W of thermostatically controlled heating power for minimal molding times. After the heating cycle, the cooling water activates and turns off at the set "Cooling Temperature." Using the stand-by mode initiates pre-warming, maintaining a consistently ready-to-use temperature, reducing the overall cycle time. Three cooling modes – "Standard," "Slow," and "Based on Time" – cater to various resin types, with slow cooling tailored for thermoplastic resins benefiting from extended cooling periods for clear mounts. An optional stainless steel "Recirculating Cooling Unit" is also available.
ECOPRESS mounting presses accommodate multiple mold sizes (25 mm to 50 mm), allowing easy and seamless mold exchanges. The inclusion of an intermediate ram doubles production capacity, prioritizing operator safety with insulated mold closure. Additionally, optional Chamfered Rams introduce a beveled face around the specimen's edge, eliminating sharp edges, improving grinding and polishing efficiency, and saving time and consumables. This feature also reduces the risk of mold damage from hard specimens. The user-friendly dovetail connection for the lower ram eliminates the need for mechanical fastening. The robust bayonet mold closure not only maximizes safety but also eliminates the need to clean cylinder threads before closure, ensuring molds remain intact and functional for an extended period without the need for replacements due to worn threads.
Efficient Heating System: Discover the power of a 1650 W thermostatically controlled heating unit, designed to minimize molding times. Increased Productivity with Intermediate Ram: Boost your output by doubling productivity with the integrated intermediate ram, all in a single cycle. Polished Chamfered Ram: Prolong the life of your grinding and polishing discs by removing sharp edges on the mounts, ensuring a smoother operation.
Ecopress Specifications
| Model | ECOPRESS 102 | ECOPRESS 202 |
|---|---|---|
| Number of moulds | 1 | 2 |
| Max Pressure, (bar) | 300 | 300 |
| Max. Temprature, ( 0C ) | 200 | 200 |
| Heating Power, (W) | 1650 | 2 x 1650 |
| Water cooling | Yes | Yes |
| Slow Cooling | Yes | Yes |
| Operation | Programmable / Electrohydraulic | |
| Display | 7' HMI touch screen LCD | |
| Mould Assembly, (mm) | 25-50 | 25-50 |
| Size W x D x H, (cm) | 36 x 55 x 48 | 49 x 55 x 48 |
| Weight, (kg) | 38 | 54 |
| Mains, (V) | 1 phase, 230V, 50Hz. AC | |
Accessories for ECOPRESS
Mould Assemblies
| Size | Mould assembly with intermediate ram (product code) | Mould assembly with chamfered bottom ram and intermediate ram (product code) |
|---|---|---|
| Ø1" | 26 01-03 | 26 11-03 |
| Ø1 1/4" | 26 02-03 | 26 12-03 |
| Ø1 1/2" | 26 03-03 | 26 13-03 |
| Ø2" | 26 07-03 | 26 17-03 |
| Ø25 mm | 26 04-03 | 26 14-03 |
| Ø30 mm | 26 05-03 | 26 15-03 |
| Ø40 mm | 26 06-03 | 26 16-03 |
| Ø50 mm | 26 08-03 | 26 18-03 |
Recirculating Coolant System
GR 1363 For ECOPRESS 102/202
Cabinet for floor model
GR 0937 For ECOPRESS 102/202
