Effective Cleaning for Silver, Brass, and Copper Components
Brass, silver, and copper materials are commonly used in jewelry, electronics, and other applications where a high degree of cleanliness is required. These materials are often subject to contamination from oils, dirt, and other substances that can accumulate over time. Failure to clean brass, silver, and copper materials properly can result in corrosion, discoloration, and other forms of damage that can compromise their functionality and appearance. Ultrasonic cleaning is a highly effective method for removing contaminants from these materials, ensuring that they remain in top condition and perform as intended.
Customers Criteria: Free from all contamination
Component: Tooling
Material: Silver, Brass and Copper
Contamination prior to cleaning: Flux, coolant, oil
Total number off: 2
Number off per run: 1
Process for Cleaning Silver, Brass and Copper Tooling
The customer's criteria were to have the tooling free from all contamination. The tooling was contaminated with flux, coolant, and oil before the cleaning process. The tooling was made of silver, brass, and copper. The ultrasonic cleaning process for silver, brass, and copper tooling involved the following steps: Wash: The parts were placed in a basket and submerged into the tank. The cycle was set for 10 minutes. Rinse: The parts were transferred from the wash basket into the rinse and left for 2 minutes. Drying: The parts were dried using a Kemet versa hot air dryer set at 50°C for 5 minutes, or alternatively using an air line. Result: The ultrasonic cleaning process resulted in 100% satisfactorily cleaned tooling, and there was no etched effect on the materials.
Can Ultrasonic Cleaning Remove Tarnish from Silver?
Silver tarnish occurs due to the oxidation of the surface layer of the silver, which can be eliminated through the cavitation bubbles produced by the ultrasonic cleaning process. These bubbles can penetrate into the tarnished layer and dislodge any dirt or grime, exposing the shiny, clean silver underneath. The cleaning solution employed in ultrasonic cleaning plays a crucial role in the process. A specialized silver cleaning solution is used to break down tarnish and other pollutants on the surface of the silver. Additionally, the cleaning solution is heated to a specific temperature to enhance the cleaning action and speed up the process. The ultrasonic cleaning process is highly efficient and can remove tarnish in just a few minutes. However, it is important to note that the process can also remove any patina or antique finish on the silver. As a result, it should be used with caution on valuable or rare silver pieces.
| Ultrasonic Cleaner | Cleaning Agent | Temperature(s) | Concentration |
|---|---|---|---|
| Kemet 12 Ultrasonic Cleaner | S3 | 45°C | 10% |
| Kemet 12 Ultrasonic Cleaner | Deionized water | 40°C | 100% |
Before cleaning Silver, Brass and Copper part
After cleaning Silver, Brass and Copper part
Cleaning Copper Pipes with Ultrasonic Technology
When it comes to maintaining copper pipes, removing all contamination is an essential requirement. Copper pipes can easily become stained, discoloured, oxidized and affected by fluxes. Such contamination can negatively impact the performance of the pipes, making it imperative to keep them clean. Ultrasonic technology provides an effective solution for cleaning copper pipes by removing all contamination and ensuring their optimal performance.
The equipment used for cleaning copper pipes is an ultrasonic cleaner, which uses high-frequency sound waves to remove contaminants from the surface of the copper pipes. The cleaner is filled with a cleaning agent that is suitable for cleaning copper pipes. In this case, 'S3' is used at a concentration of 10% and a temperature of 45°C. The cleaning process involves placing the pipes in a basket and submerging them in the ultrasonic cleaner tank. The pipes are then set for a cycle time of 20 minutes. As soon as the sound waves are activated, the contamination can be seen being removed. After the cleaning cycle, it is important to rinse the pipes to neutralize any remaining cleaning agent and contaminants. Deionized water is used for rinsing, at a temperature of 50°C. The cleaning process is followed by drying the pipes using a Versa 120 dryer at a temperature of 70°C for 5 minutes.
Ultrasonic technology provides an effective solution for cleaning copper pipes. The process involves using an ultrasonic cleaner with a suitable cleaning agent or Deionized water at the right temperature and concentration. The pipes are then dried in a hot air dryer to ensure they are free from moisture. By following this process, copper pipes can be kept in optimal condition, providing efficient performance, and prolonging their lifespan.
| Ultrasonic Cleaner | Cleaning Agent | Temperature(s) | Concentration |
|---|---|---|---|
| Kemet 12 Ultrasonic Cleaner | S3 | 45°C | 10% |
| Kemet 12 Ultrasonic Cleaner | Deionized water | 50°C | 100% |
| Versa 120 Dryer | N/A | 70°C | 5 minutes |
Before cleaning copper part
After cleaning copper part
Process for Cleaning Brass and Copper
For cleaning copper and brass tools, an ultrasonic cleaner is a highly recommended method. 'S3' cleaning agent was used in this process, it is a very mild acid cleaning agent that is suitable for removing oxides and tarnishes from copper and brass surfaces. A temperature of 50°C and a concentration of 10% were used. This concentration and temperature combination is highly effective in removing oxides and tarnishes from copper and brass surfaces. After the parts were cleaned with the ultrasonic cleaner, they were rinsed with deionized water at 50°C. Deionized water was used to prevent any mineral deposits or contaminants from settling on the component's surface during the rinse process. After the rinse cycle, the parts were placed in a hot air dryer for five minutes at 65°C. This step is essential to remove any remaining moisture from the components, preventing water spots from forming on the surface.
Cleaning copper and brass tools using an ultrasonic cleaner and cleaning agents is highly effective in removing contaminants such as oxidation, dullness, and general dirt. The process involves using an ultrasonic cleaner with specific cleaning agents, concentrations, and temperatures, followed by a rinse cycle with deionized water and a drying cycle to remove any remaining moisture. This process ensures that the components are free from all contamination and meet customer criteria for quality products.
| Ultrasonic Cleaner | Cleaning Agent | Temperature(s) | Concentration |
|---|---|---|---|
| Mi40 Wash | S3 | 50°C | 10% |
| Mi40 Rinse | Deionized water | 50°C | 100% |
| Mi40 Dryer | N/A | 65°C | 100% |
Before cleaning brass and copper part
After cleaning brass and copper part
