Dual Face and Double Sided Lapping Polishing Machines
Kemet Dual Face Machines provide an advanced solution for simultaneously grinding, lapping, and polishing both flat surfaces of precision components. These machines are designed to process a diverse range of materials while maintaining high accuracy and consistency. Their capability to achieve extremely tight tolerances makes them particularly suitable for working with delicate and fragile components, ensuring minimal damage and superior results.
The precision of the grinding and lapping process is maintained by a system of five driven carriers, ensuring uniform and stable action throughout the operation. The machines feature variable plate and carrier speeds, which are controlled via an AC frequency drive, allowing operators to fine-tune settings for optimal performance based on specific processing needs.
To further enhance functionality, Kemet Dual Face Machines offer a range of optional features, including:
- Automatic Thickness Control for precise material removal and dimensional accuracy
- Load Cell Pressure Control to ensure consistent force distribution during processing
- HMI Touch Panel Interface for intuitive operation, real-time monitoring, and enhanced process control
These machines are ideal for high-precision applications across various industries, including semiconductor manufacturing, optics, and advanced materials. They are extensively used for processing sapphire and silicon wafers, optical components, filter glass, sapphire watch crystals, quartz elements, and disk drive components.
Kemet also offers a comprehensive selection of lapping and polishing systems tailored to different industrial requirements. For specialized applications, Kemet can design and manufacture custom machines to meet unique processing challenges, providing highly reliable and versatile solutions for precision material finishing.
Kemet DS 6, 9, 12 Series With Analogue Control
Specification | DS 6 | DS 9 | DS 12 |
---|---|---|---|
Diameter of Lapping Plate (mm) | Dia. 374 x Dia. 150mm | Dia. 645 x Dia. 235mm | Dia. 753 x Dia. 260mm |
Maximum Diameter of Products (mm) | Dia. 110mm | Dia. 180mm | Dia. 220mm |
Diameter of Carrier (PCD)(mm) | Dia. 139.3 (PCD) | Dia. 228.5 (PCD) | Dia. 283.6 (PCD) |
Number of Carrier | 5 Pcs | 5 Pcs | 5 Pcs |
Minimum Thickness of Products (mm) | 0.08mm | 0.3mm | 0.3mm |
Rotating Speed of Lower Lapping Plate (RPM) | 0 - 60 RPM | 0 - 60 RPM | 0 - 60 RPM |
Reversal mechanism of Carrier | CW & CCW | CW & CCW | CW & CCW |
Size (mm) | 930 (W) X 700 (L) X 1930 (H) | 1740 (W) X 1070 (L) X 2090 (H) | 1610 (W) X 1200 (L) X 2400 (H) |
Estimated Weight | 800 KGS | 1800 KGS | 2300 KGS |
Electric Supply | 380V / 415V 3Ph 50Hz | 380V / 415V 3Ph 50Hz | 380V / 415V 3Ph 50Hz |
Kemet DS 6, 9, 12 Series With HMI Control
Specification | DS 6 | DS 9 | DS 12 |
---|---|---|---|
Diameter of Lapping Plate | Dia. 374 x Dia. 150 mm | Dia. 630 x Dia. 240 mm | Dia. 753 x 260 mm |
Maximum Diameter of Products | Dia. 110 mm | Dia. 180 mm | Dia. 220 mm |
Diameter of Carrier (PCD) | Dia. 139.3 (PCD) | Dia. 228.5 (PCD) | Dia. 283.6 (PCD) |
Number of Carrier | 5 Pcs | 5 Pcs | 5 Pcs |
Minimum Thickness of Products | 0.08mm | 0.3mm | 0.3mm |
Rotating Lapping Speed of Lower Plate (RPM) | 0 - 60 RPM | 0 - 60 RPM | 0 - 60 RPM |
Reversal Mechanism of Carrier | CW & CCW | CW & CCW | CW & CCW |
Machine Dimension [mm] | 930 (W) X 700 (L) X 1930 (H) | 1480 (W) X 880 (L) X 2400 (H) | 1610 (W)X 1200 (L)X 2400 (H) |
Estimated Weight | 800 kgs | 1800 kgs | 2300 kgs |
Electric Supply | 380V / 415V 3Ph 50Hz | 380V / 415V 3Ph 50Hz | 380V / 415V 3Ph 50Hz |
Kemet DS 16, 18 Series with HMI Control
Specification | DS 16 | DS 18 |
---|---|---|
Diameter of Lapping Plate | Dia. 1155 x ID 360 mm | Dia. 1262 x ID 535 mm |
Maximum Diameter of Products | Dia. 390 mm | Dia. 390 mm |
Diameter of Carrier (PCD) | Dia. 423.33 (PCD) mm | Dia. 423.33 (PCD) mm |
Number of Carrier | 5 Pcs | 6 Pcs |
Minimum Thickness of Products | 0.3 mm | 0.3 mm |
Rotating Speed of Lower Lapping Plate (RPM) | 0 - 60 RPM | 0 - 60 RPM |
Reversal Mechanism of Carrier | CW & CCW | CW & CCW |
Machine Dimension [mm] | 2020 (W) x 1500 (L) x 2260 (H) | 2530 (W) x 1900 (L) x 2260 (H) |
Estimated Weight | 6500 kgs | 7000 kgs |
Electric Supply | 380V / 415V 3Ph 50Hz | 380V / 415V 3Ph 50Hz |